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Level a Concrete Floor Before Setting Tile, Wood or Carpet

It's difficult for contractors to set level concrete floors especially when they are under time and budget constraints. Unfortunately this flaw is passed on to you and comes into play when you decide to recover your concrete floor with tile, wood planks or carpet.

Thanks to Wired.com we've got a few options to help solve this problem.

Self-Levelers
Concrete floor self-levelers are generally a polymer modified, cement based material that, when poured over the uneven area, basically does just what its name suggest... "self-levels".

Most self-levelers have special plasticizers blended into them to increase their ability to flow smoothly, eliminate shrinkage and cracking, and to increase its ability to bond with the surface below.

The properties in self-levelers also promote strength in the surface area and, depending upon which brand you use, will provide anywhere from 1,500 to 4,000 pounds of compressive strength. The compressive strength increases as the self leveler cures.

Self-levelers can be used for depths from 1/16 inch to 4 inches without cracking or shrinking.

Feather Finishers

Feather finishers work in much the same way as self-levelers do. However, they are designed for very narrow depths from a skim coat to about 1mm, thus, creating a nice feather edge to blend with your current floor. They dry very quickly, allowing you to lay floor covering in as little as 15 minutes.

more from Wired.com

Charles & Hudson | October 7, 2009 | Comments () |

 

 

  • Hey Tim,

    We've worked extensively with self levelers and have written a lot on the topic over at OPC. A few additional tips:

    - Self levelers may dry very quickly, as is the case with products like LevelQuik RS. If you're doing a large room, make sure you buy an extended setting product (like LevelQuik ES, for instance).

    - Surface prep is extremely important. Follow the instructions exactly as they are written on the bag. Failure to do so will inevitably lead to adhesion problems, and may cause the SLU to delaminate from the concrete.

    - Never use an SLU on a painted surface. It won't stick, and you'll regret it.

    - Most SLUs can be 'feather edged' at the time of the pour. You'll only need a feather edge product if you wait to apply it until after everything else dries.

    That's all I can think of! Thanks for running an awesome site!
  • Thanks Fred for the extra tips. I pulled this from OPC for reference.

    Self Leveling on Concrete
    http://www.oneprojectcloser.com/self-leveling-o...

    LevelQuikES
    http://www.oneprojectcloser.com/prime-a-cement-...
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